Changes for page Testing Procedures
Last modified by robert on 2024/12/09 16:08
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... ... @@ -4,28 +4,461 @@ 4 4 5 5 = Data Loggers (TSAWR & LPR-200) = 6 6 7 - Loremipsum dolor sit amet, consectetur adipiscingelit, sed do eiusmod tempor incididunt ut labore et dolore magna aliqua.Ut enim ad minim veniam, quis nostrud exercitationullamco laborisnisi ut aliquip ex ea commodo consequat.Duis aute irure dolorinreprehenderit in voluptatevelit essecillumdolore eu fugiat nulla pariatur. Excepteursint occaecat cupidatat non proident, sunt in culpa qui officia deserunt mollit anim id est laborum.7 +//(originally written by F. Bozinovic March 2024)// 8 8 9 -== Sub-paragraph==9 +== Items Required == 10 10 11 -Lorem ipsum dolor sit amet, consectetur adipiscing elit, sed do eiusmod tempor incididunt ut labore et dolore magna aliqua. Ut enim ad minim veniam, quis nostrud exercitation ullamco laboris nisi ut aliquip ex ea commodo consequat. Duis aute irure dolor in reprehenderit in voluptate velit esse cillum dolore eu fugiat nulla pariatur. Excepteur sint occaecat cupidatat non proident, sunt in culpa qui officia deserunt mollit anim id est laborum. 11 +* Multimeter 12 +* Power supply 13 +* Correct solar regulator cable 14 +* Solar regulator (unmodified) with correct voltage 15 +* Battery (with enough charged) 16 +* GPS antenna 17 +* SD card (FAT32 formatted) 18 +* Sensor (known working) 19 +* Correct sensor cable 20 +* Test Power Plug device 12 12 13 -== =Sub-sub paragraph===22 +== Power Test == 14 14 15 - Lorem ipsum dolorsitamet,consecteturadipiscingelit, seddoeiusmod tempor incididuntutlaboreet doloremagnaaliqua. Utenimadminim veniam, quis nostrudexercitationullamco laborisnisiut aliquipex ea commodo consequat.Duisauteiruredolorinreprehenderitin voluptatevelitessecillum doloreeu fugiat nulla pariatur.Excepteursintoccaecatcupidatat non proident, sunt inculpa qui officia deseruntmollit anim id est laborum.24 +Install a known working (and charged) battery into the recorder and turn ON the main power switch, verify that the recorder powers ON correctly. 16 16 17 17 27 +(% class="box infomessage" %) 28 +((( 29 +Unit powering ON is not instant, there may be a 10 to 15 sec delay. 30 +))) 31 + 32 + 33 +Verify the LCD screen turns on and begins clearly displaying the ANU logo and system parameters correctly once the recorder powers up. Look for signs of flickering, blurring or any other visual artefacts. 34 + 35 +With the recorder powered ON, using a multimeter, test the bias voltage on GPS antenna port; the reading should be 3.3V (outer shell is negative and centre pin is positive). 36 + 37 +Connect “Test Power Plug” into the sensor port and verify the light is turned on, this indicates the power will be correctly delivered to the sensor. 38 + 39 + 40 +(% class="box infomessage" %) 41 +((( 42 +The following step, power feature is not present in LPR200, therefore this step cannot be verified for LPR recorders. 43 +))) 44 + 45 +== System Test == 46 + 47 +* Verify LCD screen works correctly. 48 +* Check that the keypad is responsive and functions correctly. 49 +* Verify recorder has GPS fix acquired and information is displayed. 50 +* Insert SD card and verify the latching mechanism holds the card and releases it. 51 +* Verify the SD card is detected and can be erased. 52 + 53 +=== System information === 54 + 55 +Record the Firmware version. 56 + 57 +In the Menu under “System Information”, verify that the serial number matches what is written on the case. 58 + 59 + 60 +== Functional Test == 61 + 62 +=== Charging === 63 + 64 +Verify the battery is charging (LPR differs from TSAWR, additionally, TSAWRs differ between each other based on firmware version). 65 + 66 +Set-up an external power source, by connecting a solar regulator to a power supply and set voltage to 18V DC. Verify the regulator is supplying the correct voltage of 7.7V and then plug into the “External Power” port of the recorder. 67 + 68 +(% class="box infomessage" %) 69 +((( 70 +There are two types of solar regulators available. Make sure to not mix them as they supply different Voltages, 7.7V and 13.8V. 71 +))) 72 + 73 +Navigate to “System Information” in the Menu and note the battery icon will have a lightning symbol indicating it’s charging, also observe the state of charge % is increasing under. 74 + 75 +=== Sensor Reading === 76 + 77 +Live Seismometer Data is used ONLY for functional verification. It is an indicator that all connections to the sensor and output response is correct. 78 + 79 +Place the recorder on flat surface bench/ table and connect the sensor (ensure the sensor is not tilted, shaken or rough-handled). Level the sensor using the bubble as guide. Turn ON the recorder wait until the self-check has completed and the recorder has acquired GPS fix. Set the parameters to read the correct sensor. 80 + 81 +To verify the sensor is detected and registering, perform a controlled test is performed by having the person press down on the table with their body weight (similar to performing a slow CPR). The flexing of the table will be detected by the sensor and will be clearly visible on screen. This will verify the sensor-cable and the internal digitizer are working correctly. 82 + 83 +(% class="box infomessage" %) 84 +((( 85 +If the user requires to verify the sensor or the validity of the recorded data, a power spectral density analysis would need to be performed, see rest of document (link here) for instructions on how to perform this test. 86 +))) 87 + 88 +=== Recording test === 89 + 90 +Insert SD card and erase the content. 91 + 92 +Set-up the System Parameters (sensor type and interval frequency). 93 + 94 +Ensure the recorder has a GPS Fix. 95 + 96 +Select the recording setting in the menu. 97 + 98 + 99 +Ensure to allow sensor data recording of overnight or at least 4 hrs. 100 + 101 +Verify the data has recorded correctly by running a power spectral analysis (PSD) script. 102 + 103 + 104 +(% class="box infomessage" %) 105 +((( 106 +For procedure on how to use and set-up the PSD script refer to the “Performing PSD function on recorded sensor data procedure” document. (LINK) 107 +))) 108 + 109 +=== Troubleshooting === 110 + 111 + 112 +(% style="width:920px" %) 113 +|(% style="width:243px" %)((( 114 +Antenna open or short circuit 115 +)))|(% style="width:673px" %)((( 116 +* Check antenna connection 117 + 118 +* Replace antenna if faulty 119 +))) 120 +|(% style="width:243px" %)((( 121 +GPS initialisation failed 122 +)))|(% style="width:673px" %)((( 123 +* A GPS communications issue has occurred 124 + 125 +* Restart the unit 126 +))) 127 +|(% style="width:243px" %)((( 128 +Failed to acquire GPS fix 129 +)))|(% style="width:673px" %)((( 130 +* Reposition the antenna so that it is not obstructed 131 + 132 +* Either monitor the GPS info screen or restart the system to monitor if a fix is now acquired 133 +))) 134 +|(% style="width:243px" %)((( 135 +SD card is not inserted 136 +)))|(% style="width:673px" %)((( 137 +* Insert a FAT32 formatted SD card 138 +))) 139 +|(% style="width:243px" %)((( 140 +FAT32 Initialisation failed 141 +)))|(% style="width:673px" %)((( 142 +* Ensure the SD card is FAT32 formatted 143 + 144 +* Reinsert card to reinitialise or replace 145 +))) 146 +|(% style="width:243px" %)((( 147 +SD card initialisation failed 148 +)))|(% style="width:673px" %)((( 149 +* Ensure the SD card is FAT32 formatted 150 + 151 +* Reinsert card to reinitialise or replace 152 +))) 153 +|(% style="width:243px" %)((( 154 +RTC synchronisation failed 155 +)))|(% style="width:673px" %)((( 156 +* Ensure GPS is operating correctly 157 + 158 +* Else communications to RTC failed, restart the unit 159 +))) 160 +|(% style="width:243px" %)((( 161 +Start time precedes RTC time 162 +)))|(% style="width:673px" %)((( 163 +* Alter the start time noting the current time 164 +))) 165 +|(% style="width:243px" %)((( 166 +End time precedes the start time 167 +)))|(% style="width:673px" %)((( 168 +* Alter either the start or stop time 169 +))) 170 +|(% style="width:243px" %)((( 171 +Record start time is not set 172 +)))|(% style="width:673px" %)((( 173 +* Record start mode is set to On Time but the start values have not been set 174 + 175 +* Set the start time and date fields ensuring the ENT key is used to set each digit 176 +))) 177 +|(% style="width:243px" %)((( 178 +Record end time not set 179 +)))|(% style="width:673px" %)((( 180 +* Record end mode is set to On Time but the end values have not been set 181 + 182 +* Set the end time and date fields ensuring the ENT key is used to set each digit 183 +))) 184 +|(% style="width:243px" %)((( 185 +SEED initialisation failed 186 +)))|(% style="width:673px" %)((( 187 +* Ensure GPS, RTC and SD card have all initialised correctly 188 + 189 +* Restart the recorder 190 + 191 +* In the event restart did not work, replace the recorder 192 +))) 193 +|(% style="width:243px" %)((( 194 +Write error 195 +)))|(% style="width:673px" %)((( 196 +* The SD card may have run out of room during recording 197 + 198 +* Ensure the SD card is adequately sized for the intended use 199 + 200 +* Alternatively the SD card may be faulty and need to be replaced 201 +))) 202 + 203 +(% class="table-condensed" style="width:888px" %) 204 +|(% colspan="2" style="width:885px" %)((( 205 +**Error Screen Warnings ** 206 +))) 207 +|(% style="width:246px" %)((( 208 +**Error ** 209 +)))|(% style="width:638px" %)((( 210 +**Solution ** 211 +))) 212 +|(% style="width:246px" %)((( 213 +Antenna open or short circuit 214 +)))|(% style="width:638px" %)((( 215 +* Check antenna connection 216 + 217 +* Replace antenna if faulty 218 +))) 219 +|(% style="width:246px" %)((( 220 +GPS initialisation failed 221 +)))|(% style="width:638px" %)((( 222 +* A GPS communications issue has occurred 223 + 224 +* Restart the unit 225 +))) 226 +|(% style="width:246px" %)((( 227 +Failed to acquire GPS fix 228 +)))|(% style="width:638px" %)((( 229 +* Reposition the antenna so that it is not obstructed 230 + 231 +* Either monitor the GPS info screen or restart the system to monitor if a fix is now acquired 232 +))) 233 +|(% style="width:246px" %)((( 234 +SD card is not inserted 235 +)))|(% style="width:638px" %)((( 236 +* Insert a FAT32 formatted SD card 237 +))) 238 +|(% style="width:246px" %)((( 239 +FAT32 Initialisation failed 240 +)))|(% style="width:638px" %)((( 241 +* Ensure the SD card is FAT32 formatted 242 + 243 +* Reinsert card to reinitialise or replace 244 +))) 245 +|(% style="width:246px" %)((( 246 +SD card initialisation failed 247 +)))|(% style="width:638px" %)((( 248 +* Ensure the SD card is FAT32 formatted 249 + 250 +* Reinsert card to reinitialise or replace 251 +))) 252 +|(% style="width:246px" %)((( 253 +RTC synchronisation failed 254 +)))|(% style="width:638px" %)((( 255 +* Ensure GPS is operating correctly 256 + 257 +* Else communications to RTC failed, restart the unit 258 +))) 259 +|(% style="width:246px" %)((( 260 +Start time precedes RTC time 261 +)))|(% style="width:638px" %)((( 262 +* Alter the start time noting the current time 263 +))) 264 +|(% style="width:246px" %)((( 265 +End time precedes the start time 266 +)))|(% style="width:638px" %)((( 267 +* Alter either the start or stop time 268 +))) 269 +|(% style="width:246px" %)((( 270 +Record start time is not set 271 +)))|(% style="width:638px" %)((( 272 +* Record start mode is set to On Time but the start values have not been set 273 + 274 +* Set the start time and date fields ensuring the ENT key is used to set each digit 275 +))) 276 +|(% style="width:246px" %)((( 277 +Record end time not set 278 +)))|(% style="width:638px" %)((( 279 +* Record end mode is set to On Time but the end values have not been set 280 + 281 +* Set the end time and date fields ensuring the ENT key is used to set each digit 282 +))) 283 +|(% style="width:246px" %)((( 284 +SEED initialisation failed 285 +)))|(% style="width:638px" %)((( 286 +* Ensure GPS, RTC and SD card have all initialised correctly 287 +))) 288 +|(% style="width:246px" %)((( 289 +Write error 290 +)))|(% style="width:638px" %)((( 291 +* The SD card may have run out of room during recording 292 + 293 +* Ensure the SD card is adequately sized for the intended use 294 + 295 +* Alternatively the SD card may be faulty and need to be replaced 296 +))) 297 + 298 + 299 +(% class="table-condensed" style="width:1063px" %) 300 +|(% colspan="2" style="width:1060px" %)((( 301 +**General System Errors ** 302 +))) 303 +|(% style="width:279px" %)((( 304 +**Error ** 305 +)))|(% style="width:782px" %)((( 306 +**Solution ** 307 +))) 308 +|(% style="width:279px" %)((( 309 +The unit does not start 310 +)))|(% style="width:782px" %)((( 311 +* Ensure the battery pack being used is fully charged and replace if necessary 312 + 313 +* Connect communications via the monitor port and restart the unit to determine whether it is just the display which is faulty 314 + 315 +* Disconnect external connections to see whether they are blowing the internal fuse1 316 + 317 +* Else use an alternative unit 318 +))) 319 +|(% style="width:279px" %)((( 320 +The screen does not respond to wakeup during recording 321 +)))|(% style="width:782px" %)((( 322 +* Wait 30-45 seconds before reattempting as the display will not respond while the unit is writing data to disc 323 + 324 +* Connect communications via the monitor port to ensure there is not a display issue 325 + 326 +* The battery may have gone flat during recording and the unit will not respond 327 +))) 328 +|(% style="width:279px" %)((( 329 +There is no response from the seismometer 330 +)))|(% style="width:782px" %)((( 331 +* Ensure the seismometer is connected correctly 332 + 333 +* Ensure the appropriate seismometer model is selected in the system configuration screen 334 + 335 +* Try an alternative seismometer 336 + 337 +* Restart the unit to reinitialise the ADCs 338 + 339 +* Try an alternative unit 340 +))) 341 +|(% style="width:279px" %)((( 342 +The display does not respond to commands 343 +)))|(% style="width:782px" %)((( 344 +* The buttons may be faulty or the unit may have frozen 345 + 346 +* Restart or try an alternative unit 347 +))) 348 + 349 +(% class="table-condensed" style="width:1066px" %) 350 +|(% colspan="2" style="width:1063px" %)((( 351 +**Battery Errors ** 352 +))) 353 +|(% style="width:289px" %)((( 354 +**Error ** 355 +)))|(% style="width:773px" %)((( 356 +**Solution ** 357 +))) 358 +|(% style="width:289px" %)((( 359 +The unit never fully charges 360 +)))|(% style="width:773px" %)((( 361 +* There may be an issue with one or more cells 362 + 363 +* Cease charging immediately and use an alternative battery pack 364 +))) 365 +|(% style="width:289px" %)((( 366 +The unit does not live up to expected life cycle 367 +)))|(% style="width:773px" %)((( 368 +* There is a damaged cell 369 + 370 +* Use an alternative battery pack 371 +))) 372 +|(% style="width:289px" %)((( 373 +The unit does not charge at all (none of the indicators light up) 374 +)))|(% style="width:773px" %)((( 375 +* Check charging voltage and current 376 + 377 +* Check connections 378 +))) 379 +|(% style="width:289px" %)((( 380 +The unit does not appear to trickle charge via the external connector 381 +)))|(% style="width:773px" %)((( 382 +* Check external power connections 383 + 384 +* Ensure solar panel is not obstructed and receiving direct sunlight 385 + 386 +* The seismic recorder may be damaged from a pervious overvoltage/ current state on the external power line, try an alternative unit 387 +))) 388 +|(% style="width:289px" %)((( 389 +The charging indicator lights up but the power indicator does not 390 +)))|(% style="width:773px" %)((( 391 +* The power indicator is controlled by a single charging chip and will light up when sufficient power is applied to fully charge the batteries 392 + 393 +* This feedback is normal whilst trickle charging 394 + 395 +* May indicate that one or more of the charging circuits is faulty 396 +))) 397 +|(% style="width:289px" %)((( 398 +Power Light is on but both charged and charging light is off 399 +)))|(% style="width:773px" %)((( 400 +* Can be caused by the unit being above 40°C and surpassed the recommended charging temperature of the batteries 401 + 402 +* One or more of the cells could be damaged and need to be replaced 403 +))) 404 +|(% style="width:289px" %)((( 405 +The battery charged LED does not turn on after a full charge is expected 406 +)))|(% style="width:773px" %)((( 407 +* This LED is prone to failure and may need to be replaced 408 +))) 409 +|(% style="width:289px" %)((( 410 +The battery pack has swelled and is difficult to insert remove 411 +)))|(% style="width:773px" %)((( 412 +* There is a damaged cell which will need to be replaced 413 +))) 414 + 415 + 416 +(% class="table-condensed" style="width:1064px" %) 417 +|(% colspan="2" style="width:1061px" %)((( 418 +**Hardware Errors ** 419 +))) 420 +|(% style="width:285px" %)((( 421 +**Error ** 422 +)))|(% style="width:775px" %)((( 423 +**Solution ** 424 +))) 425 +|(% style="width:285px" %)((( 426 +The unit does not start 427 +)))|(% style="width:775px" %)((( 428 +* Check input voltages and fuse 429 + 430 +* Check voltage rails and port voltage outputs 431 + 432 +* Reprogram the unit 433 +))) 434 +|(% style="width:285px" %)((( 435 +The battery gauge has an unexpected voltage 436 +)))|(% style="width:775px" %)((( 437 +* Try another battery to confirm error 438 + 439 +* Replace RV7 as it is prone to failure 440 +))) 441 +|(% style="width:285px" %)((( 442 +The SD card won’t lock in or isn’t detected 443 +)))|(% style="width:775px" %)((( 444 +* Clean the connector with some compressed air 445 + 446 +* Replace the SD card 447 + 448 +* Reformat the card (FAT32) 449 +))) 450 + 18 18 = Sensors = 19 19 20 20 Sensors can be tested in many ways... 21 21 22 -== via Centaur (Nanometrics sensors) == 455 +== ... via Centaur (Nanometrics sensors) == 23 23 24 - words457 +GUIDE TO TEST VIA CENTAUR 25 25 26 -== via data comparision (vs S1.AUANU) == 459 +== ... via data comparision (vs S1.AUANU) == 27 27 28 - words461 +CODE & Guide to use code 29 29 30 30 31 31 = Solar Panels = ... ... @@ -36,26 +36,22 @@ 36 36 37 37 This procedure describes the method for testing solar panels and determining how to identify defective panels. The testing of solar panels should be performed outdoors, under bring sun to obtain accurate results. 38 38 39 -**DO NOT test solar panels indoors using room lighting, this does not provide adequate light energy and will not give reliable results. ** 472 +(% class="box warningmessage" %) 473 +((( 474 +DO NOT test solar panels indoors using room lighting, this does not provide adequate light energy and will not give reliable results. 475 +))) 40 40 41 41 42 42 Following materials are required 43 43 44 44 * Solar panel for testing 45 - 46 46 * Digital multi-meter (DMM) 47 - 48 48 * Load Resistor (designated power resistor of known value) 49 - 50 50 * Wire leads 51 - 52 52 * Alligator clips 53 - 54 54 * Spreadsheet with formulae 55 - 56 56 * Marker/ pen 57 57 58 - 59 59 Test Method 60 60 61 61 1. Clearly label each solar panel to keep track of measurements. ... ... @@ -63,7 +63,6 @@ 63 63 1. Using wire leads and/ or alligator clips measure the open circuit Voltage and Current of the solar panel and record. **Make sure to change the dial on the DMM as taking measurement under incorrect setting will damage the DMM! ** 64 64 1. Using wire leads and/ or alligator clips connect the Load Resistor and measure the Voltage across the resistor and record. 65 65 66 - 67 67 Ensure the load resistor value is accurately measured and recorded. A difference in 0.1 Ohms results in 1% power difference in calculated result. 68 68 69 69 Once all the solar panels have been tested and their results recorded, enter their values under the corresponding panel label in a spreadsheet. The cells containing preset formula will auto-populate and provide the results. ... ... @@ -78,11 +78,11 @@ 78 78 79 79 80 80 81 -(% style="height:563px; width:433px" %) 509 +(% class="table-bordered" style="height:563px; width:433px" %) 82 82 |(% style="width:148px" %)((( 83 83 Solar panel ID# 84 84 )))|(% style="width:281px" %)((( 85 - 513 +Measurement 86 86 ))) 87 87 |(% style="width:148px" %)((( 88 88 Voltage (Voc) ... ... @@ -140,12 +140,13 @@ 140 140 Load resistor value 141 141 ))) 142 142 143 - 144 - 145 145 For cells in rows (Solar panel #ID), (Voc), (Ioc), (Vrl), enter the recorded values. 146 146 147 147 148 -**These values should be measured and NOT taken from the panel specification sticker. The values may appear same or similar but these are manufacturer factory values obtained under very strict control conditions. ** 574 +(% class="box warningmessage" %) 575 +((( 576 +These values should be measured and NOT taken from the panel specification sticker. The values may appear same or similar but these are manufacturer factory values obtained under very strict control conditions. 577 +))) 149 149 150 150 151 151 (Rload) cell is the Load Resistor value. This cell is a constant and does not need to be copied for all entries.